SCIENTIFIC INNOVATIVE PROJECTS FROM ACADEMY OF TECHNOLOGICAL SCIENCES OF UKRAINE
OBTAINING OF DUCTICLE CAST%IRON
WITH APPLICATION OF CORED WIRE
Description
Cored wires are powder filler put in steel envelope. Cored
wires are uncoiled from the reel and supplied to the liquid
metal by supply device (tribe(cid:28)apparatus) with intended
speed. Dissolution of envelope and interaction of wire's
extender with liquid metal arise at the required depth,
which is appointed by calculated speed of inlet. The tech(cid:28)
nology can be applied for modifying, desulphuration, deox(cid:28)
idisation, alloying and carbonization of the metal in ladles,
casting plants and melting furnaces. There is wide applica(cid:28)
tion of the technology for billet casting at automatic and
carrousel lines for continuous casting of billet from high(cid:28)
strength cast(cid:28)iron and also for little(cid:28)serial and individual
casting.
Innovative Aspects and Main Advantages
Investment for organization of technology is not big.
Required area for equipment is about 15 m2. Equipment
contains tribe(cid:28)apparatus, operating stand and stand of
reeling off. Consumed power is not more than 10 kWh.
Technology ensures:
Fulfillment of treatment process of liquid metal at auto(cid:28)
matic regime;
High level of useful employment of cored wire components
(not less then 60% of magnesium);
Accurate dosage of introduced components.
Areas of Application
The treatment of liquid metal with cored wire is made with
the purposes:
Refinement, desulphuration and deoxidisation;
Modifying for obtaining of spheroidal graphite cast(cid:28)iron;
Modifying and alloying of everything steel and cast(cid:28)iron
marks;
Carbonization of metal.
Stage of Development
Efficiency of technology application for ductile cast(cid:28)iron
obtaining has been confirmed with industrial tests. The
technology has been introduced on enterprise of transport
machine building.
Fig. 1. Scheme of the process
Fig. 2. Cored wire in reels
Contact Details:
Academy of TeÑhnological Science of Ukraine
Contact person: Prof. Volodymyr Shumikhin
Address: 42 Glushkova Av, Kyiv, 03187 Ukraine
Tel: 38 044 526 5443
Fax: 38 044 526 6181
E(cid:28)mail: ats@immsp.Kyiv.ua
Web(cid:28)site: www.atsukr.org.ua
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SCIENCE AND INNOVATION. Special Issue, 2007
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